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Zhangjiagang City Zhangyun Machinery Manufacturing Co.,Ltd
Add:Xindong Road, Daxin Town, Zhangjiagang City, Jiangsu Province, China
Tel:+86-512-58376558
Fax:+86-512-58376989
Ph:+8613584478980
E-mail:yvonnechan@zyjxzz.com

Tube Production Line

Φ32 high-frequency welded pipe tube production line is designed to produce welded pipes of 13~38mm in diameter and 0.6~1.8mm in wall thickness as well as square and rectangular pipes and formed sections of the corresponding size.
Product Details:

General Introduction

Φ32 high-frequency welded pipe tube production line is designed to produce welded pipes of 13~38mm in diameter and 0.6~1.8mm in wall thickness as well as square and rectangular pipes and formed sections of the corresponding size.


Main Technical Specifications

Main Specifications:

Pipe Diameter: Φ13~Φ38mm

Wall Thickness: 0.6~ 1.8mm

Pipe Length: 4 ~ 10m

To-length Accuracy: ±3 mm 

Raw Material Conditions:

low carbon steel 

Mechanical Characteristics:

σb≤500Mpa σs≤300Mpa

Width of Strip: 40 ~ 120mm

Thickness of strip: 0.6~ 1.8mm

Inner Diameter of Coil: 508mm  

Outer Diameter of Coil: ≤1600mm

Weight of Coil: ≤1.5t

Forming Speed: Max 90m/min

Total Power: Approve 175KW


Technological Process

Uncoiling → Shearing → handed welding→ Storing in accumulator →leveling  →Forming → Welding → Bead Scraper→Cooling → Sizing→straighten → Flying saw cutting → Pipe collecting 


Main Equipment and Main Data

Uncoiled

Firmer Diameter of Coil ,mm

Φ508mm

Outer Diameter of Coil ,mm

MaxΦ 1600mm

Width of strip ,mm

40~120mm

Weight of Coil , max ,ton

1.5T

Structure

Double-mackerel

Drum Expansion

Hydraumatic/sliders

Braking system

Pneumatic


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Hydraulic Shearing

Thickness of Strip ,mm

0.6~1.8mm

Shearing of Strip

Hydraulic

Adjust of Up and Down

Manual


Vertical spiral accumulator

Feeding Speed ,max ,m/min

200M/min

Accumulator Dia.

5m*2.4m

Thickness of Strip

0.6~1.8mm

Width of strip

40~120mm

Motor, kW

YCT 6P 3KW


Forming and Sizing Mill

Material

Low carbon steel & low alloy steel
σb≤500Mpa σs≤300Mpa

Diameter of Pipe ,mm

Φ13~Φ38mm

Thickness of Strip ,mm

0.6~1.8mm

Width of Strip ,mm

40~120mm

Main Motor Power ,Kw

DC75KW×1set,

H.F.Power, kW

100KW

Forming Mode

Roll forming

Stand

Portal style

Forming Speed, m/min

Max90

Entry Guide

1

No. Of forming stands

horizontal 8 φ45mm, 40Cr
vertical 8 φ35mm, 40Cr

No. Of sizing stands

horizontal 6 φ45mm, 40Cr
Vertical 6 φ35mm, 40Cr

Seam Guide Roll Stand

1set

Squeeze Roll Stand

3Roll

Bead Scraper

1 set

Cooling Zone

self-contained

Turks Head

4-roll style.

Dia. Of straighten pipes

Φ13~38mm

Thickness of Pipe ,mm

0.6~1.8 mm

Roll Shaft Material

40Cr


Flying Saw
General Flying Saw

Outer Diameter of Pipe, max, mm

Φ32mm

Wall Thickness, max, mm

1.8mm

Cut-to-length, m

4~10m

Cutting Motor Power, kW

AC 7.5 kW

Traveling Motor Power, kW

DC 11 kW

Cutting Accuracy, mm

±3mm

Control

Computer


FAQ

Q: How does your factory do regarding quality control?

A :There is no tolerance regarding quality control. Quality control complies with ISO 9001.every machine has to past testing running before it’s packed for shipment.

Q: How can I trust you that machines pasted testing running before shipping?

A: 1) We record the testing video for your reference

2) We welcome you visit us and test machine by yourself in our factory.


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